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Resistors can be purchased with known quality and failure rate
levels. These are determined by the resistor vendor through testing. Resistors
manufactured to the Military performance specifications are identified by a
failure rate letter designator, shown in Table 1. The failure rates of Military
standard resistors carry a statistical confidence level of 60% based on life
test at full rated power and temperature, usually with a 10% producer’s
risk. Commercial resistors can also be
purchased with given quality/failure rating, although testing methods and
statistical confidence levels will vary between part
vendors.
Quality assurance requirements imposed on the
resistor vendor depend on the quality level of the resistor. Resistors
conforming to the Established Reliability (ER) requirements of Military
performance requirements are required to undergo Group A, B, and C testing on a
periodic basis. A comparison of some of the more common conformance tests for
the MIL-PRF standards is given in Table 2
for
Group A testing, Table 3 for
Group B, and Table 4 for
Group C. As the tables show, tests are different for different resistor styles.
Note these are not comprehensive tables of all Group A, B, and C tests. In
addition, the procedures covering the detailed implementation of the tests may
differ between specifications. For more detailed information, consult the data
sheet, resistor manufacturer, and military performance specification. Military
performance and specification requirements are given under the "Military
Considerations" paragraph for each resistor style (Resistor Derating section).
Some resistor styles have no governing Military performance specifications, and
therefore the Military considerations are marked as not
applicable.
Table 2. Sample of Group A Inspection-Test Requirements for
Resistors
Inspection-Test |
Military Performance Requirement,
MIL-PRF-
|
39007H |
55182G |
39015D |
55342G |
39017F |
39009D |
Visual
Examination |
X |
X |
X |
X |
X |
X |
Resistance |
X |
X |
X |
X |
X |
X |
Thermal
Shock |
|
X |
X |
X |
|
|
Solderability |
X |
X |
X |
|
X |
X |
Dielectric Withstanding Voltage |
X |
|
X |
|
|
|
Resistance to Solvents |
|
|
|
X |
|
|
Noise |
|
X |
X |
|
|
|
Insulation Resistance |
|
|
X |
|
|
|
Torque |
|
|
X |
|
|
|
Marking
Legibility |
X |
|
|
X |
|
|
Power
Conditioning |
|
|
|
|
X |
X |
Hermetic
Seal |
|
X |
|
|
|
|
Destructive Physical Analysis (DPA) |
X |
X |
|
|
|
|
Short
Term Overload |
X |
|
|
|
|
|
Radiographic |
X |
|
|
|
|
|
Table 3. Sample of Group B Inspection-Test Requirements for
Resistors
Test/Inspection |
Military Performance Requirement,
MIL-PRF-
|
39007H |
55182G |
39015D |
55342G |
39017F |
39009D |
Visual
Inspection |
X |
X |
|
|
X |
X |
Life |
|
|
X |
|
|
|
Moisture
Resistance |
|
|
X |
|
|
|
Temperature Resistance |
|
X |
|
X |
X |
X |
Noise |
|
|
X |
|
|
|
Resistance to Solvents |
X |
X |
X |
|
X |
|
Shock |
|
|
X |
|
|
|
Vibration |
|
|
X |
|
|
|
Wire
Bond Integrity |
|
|
|
X |
|
|
Short
Term Overload |
|
|
|
X |
X |
|
Table 4. Sample of Group C Inspection-Test Requirements
for Resistors
Inspection-Test |
Military
Performance Requirement, MIL-PRF- |
39007H |
55182G |
39015D |
55342G |
39017F |
39009D |
Life Testing |
X |
X |
|
X |
X |
X |
Thermal Shock |
|
|
|
X |
X |
X |
Moisture Resistance |
X |
X |
|
X |
X |
X |
Shock |
X |
X |
|
X |
X |
X |
Vibration |
X |
X |
|
|
X |
X |
Dielectric Withstanding Voltage |
X |
|
|
|
X |
X |
Low Temp Storage |
X |
X |
|
|
X |
X |
Low Temp Exposure |
|
|
|
|
X |
|
High Temp Exposure |
X |
X |
|
X |
X |
X |
Short Term Overload |
X |
|
|
|
|
X |
Hermetic Seal |
|
X |
|
|
|
|