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Capacitors manufactured to the Military performance specifications can be purchased to Established Reliability (ER) levels, identified by a product level designator as shown in Table 1.
The statistical confidence levels are established at a 60% with a 10% consumer risk factor. The failure rate and statistical confidence level of capacitors purchased to commercial standards will vary. Quality assurance requirements are dependent on the quality level of the capacitor. Capacitors conforming to the ER requirements of Military performance specifications are required to undergo Group A, B, and C testing on a periodic basis. Conformance tests for the MIL-PRF capacitor standards are given in Table 2 for Group A Inspection test requirements.

Table 1. Failure Rate Designators
for Military Capacitor Styles

Quality Level Designator Failure Rate in % per 1000 hrs.
C Non-ER
M 1.0
P 0.1
R 0.01
S 0.001

 

Table 2. Sample of A Group Inspection-Test Requirements for Capacitors

Inspection-Test

Military Performance Specification, MIL-PRF-

39014F 55681E 49467A 55514D 39001C 55365D
Mechanical Examination     X X X X
Thermal Shock X   X      
Visual Exam -Material X X X   X X
Visual Exam - Marking X X X X X X
Visual Exam -Workmanship X X X   X X
Solderability X X X X X X
Surge Voltage           X
Voltage Aging           X
Stability           X
Radiographic Inspection S level   S level      
Voltage Conditioning X   X      
DPA            
Short Term Overload            
DC Resistance (ESR)   X   X    
Dielectric Withstanding Voltage       X X  
Voltage Conditioning   X        
High Voltage Stabilization         X  
Insulation Resistance       X X  
Burn-In       X    
Dissipation Factor       X X  

Table 3shows the conformance tests for Group B tests, and Table 4shows the conformance tests for Group C. As the tables show, tests are not the same across all capacitor styles, and some capacitor specifications no longer contain Group B or C tests.

Table 3. Sample of Group B Inspection-Test Requirements for Capacitors

Inspection-Test Military Performance Requirements
39014F 55681E 49467A 55514D 39001C 55365D
Visual Exam            
Mechanical Exam            
Resistance to Solvents X   X X    
Life Testing X   X X    
Marking Legibility Laser   Laser      
Thermal Strength X     X    
Mechanical Shock X     X    
Vibration X     X    
Corrosion (salt spray) X          
Moisture Resistance X   X X    
Low Temp Storage     X      
Voltage Temp Limits X   X      
Low Temp Conditioning       X    

 

Table 4. Sample of Group C Inspection-Test Requirements for Capacitors

Inspection-Test Military Performance Requirements, MIL-PRF-
39014F 55681E 49467A 55514D 39001C 55365D
Moisture Resistance   X     X X
Humidity   X        
Temperature Resistance            
Temperature Coefficient and Cap Drift   X     X  
Dielectric Withstanding Voltage            
Insulation Resistance            
Series Resistance   X        
Short Time Overload            
Vibration         X  
Mechanical Shock         X  
Thermal Shock         X X
Low Temp Storage            
Life Testing   X     X X
Resistance to Solvents           X
Series Resonance   X